Nickel-Based Single-Atom Alloys for Methane Dehydrogenation and the Effect of Subsurface Carbon: First-Principles Investigations

Using ab initio calculations, the reaction path for methane dehydrogenation over a series of Ni-based single-atom alloys (Cu, Fe, Pt, Pd, Zn, Al) and the effect that subsurface carbon at the Ni(111) surface has on the reaction barriers are investigated. Due to the well-known problem of coking for Ni-based catalysts, the adsorption and associated physical properties of 0.25 ML, 1.0 ML, and 2 ML of carbon on the Ni(111) surface of various sites are first studied. It is found that the presence of subsurface carbon reduces the stability of the intermediates and increases the reaction barriers, thus reducing the performance of the Ni(111) catalyst. The presence of Al, Zn, and Pt is found to reduce the barriers for the CH₄ → CH₃ + H and CH₃ → CH₂ + H (Pt); and CH → C + H (Al, Zn) reactions, while Ni(111) yields the lowest barriers for the CH₂ → CH + H reaction. These results thus suggest that doping the Ni surface with both Al or Zn atoms and Pt atoms, functioning as distinct active sites, may bring about an improved reactivity and/or selectivity for methane decomposition. Furthermore, the results show that there can be significant adparticle–adparticle interactions in the simulation cell, which affect the reaction energy diagram and thus highlight the importance of ensuring a common reference energy for all steps.